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How To Automate Metal Stamping Die Process?

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Metal stamping is used in industries for converting metal sheets into destined shapes and sizes. It is a combination of various operations like stamping, folding, drawing, piercing, etc.

Materials used in Metal Stamping:

The material used in stamping is crucial for the functioning of the progressive tool based on the density of the metal, the force, and the strength of the tool.

Precious metals: Precious metals like gold, platinum, and silver are used in several industries that require the application of these expensive metals.

Ferrous metals: Ferrous metals include iron-based metals like stainless steel and other alloys like that. These are the most commonly used metals for their lower cost and convenient processing mechanism.

Non-ferrous metals: Metals other than iron, like bronze, copper, etc.

Specialty metals: Special metals like titanium, nickel, etc., are specially used for customized equipment.

 

Steps involved in Metal stamping:

  • Punching: This is a process of making holes of different sizes and shapes.
  • Blanking: Cutting the primary metal sheet into pieces of required shapes and sizes.
  • Bending: Bending process is to fold a metal along an axis to form different shapes. This process creates finished products.
  • Coining: Coining is a widely used process in metal stamping die.
  • Drawing: It is the stretching of the metal sheet to obtain the required thickness.
  • Embossing: This is a technique used to raise or shrink the metal sheet at required places.
  • Flanging: Bending the metal at right angles is called Flanging.
  • Shearing: Cutting the metal into square or rectangular shapes.
  • Trimming: Trimming is a finishing process to cut the excess metal.

Automation in metal stamping die process:

Automation in metal stamping gives surprising results. It reduces the time drastically and also decreases the cost involved.

Since Metal Stamping is a complex process, the scope for automation is also more. Below are the top-most ways to automate metal stamping.

  • Quick Die change: An efficient Quick die change setup must have an automated storage and retrieval system. The automation of die changes improves the production time by completing the process in the quickest possible time.
  • Automated Loading/Unloading: Loading and Unloading of the dies can be automated using robots/cobots.
  • Transfer systems for Progressive Die: In the progressive metal stamping process, each station has different functions. Automation of transfer systems allows quick travel of the metal through different stages. Many organizations still rely on hand transformers. However, automation reduces time and boosts productivity significantly.
  • Quality Control: The quality of the press-line is essential for making the desired metal sheet. In modern days, press lines are equipped with viewing cameras to give a clear view to monitor the dimensions and shapes achieved in the stamping process. The automated quality control systems are unbiased, repeatable, and very fast.
  • Machine Monitoring: Machine monitoring is the most significant process to ensure quality. Automation of machine monitoring gives smart data gathering and analysis. This will also help in storing the data for future analysis.

What is the right time to automate?

Although automation has tremendous benefits, it’s better to implement it at the right time. Automation provides benefits beyond saving time.

Invest in automation when you would like to increase productivity with assured quality.

You can achieve process variability through the use of sophisticated vision systems and monitor the machine’s functioning.

Automation may seem to be expensive, but it saves the cost involved in manual functioning.

Benefits of Metal Stamping:

  • Increased production in lower turnaround time.
  • Secondary costs are decreased, like cleaning, scrap collection, etc.
  • High-end automation programs are used to provide further accuracy in a lesser turnaround time.

Industries that use Metal stamping:

  • Agriculture: Metal stamping is used to produce stamped parts, deep drawn shells, etc
  • Electronics: In electronics, metal stamping is used in the manufacture of certain components of machinery, like connectors, fitters, etc.
  • Oil and gas: The oil and gas industry has metal stamping applications in producing parts like washers, handles, etc.
  • Automobiles: In automobiles, metal stamping is widely used for producing bus bars, shields, etc.
  • Aerospace: Metal stamping is used to create engine parts, connectors, terminals, etc., in the Aerospace industry.

Eigen is a leader in metal stamping. Many industries rely on Eigen for their customized products and share their testimonials to prove Eigen’s expertise and perfection.

 

 

 

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4 Reasons that Make High Gloss Laminate Sheets Ideal for the Kitchen

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When remodelling a kitchen, nothing gets more versatile and elegant than high gloss laminatesSo, they are gaining a surge in demands in domestic and commercial kitchens alike. Everything from countertop to cabinets and walls to flooring gets along with the laminate sheets for getting surfacing done. And when mixed well using the right amount of creativity and colour-popping, the result is simply awe-aspiring. In this post, we will be discussing four reasons that make glossy laminates an ultimate choice for modular kitchens.

Unmatched Aesthetics

Make glossy laminate sheets splash boldness with dark contrasting light. Or, if a warm ambiance suits your taste and style, you are not restricted here as well, since high gloss laminates fuse it perfectly. With the best colour combinations mixing up to add a classy touch to the interior design, kitchens are more aesthetic than ever. Not only do they stimulate emotions but also minimize the cleaning job after cooking is over. The different shades and textures that they come with make them an ideal surfacing solution for kitchens. They can replicate just about anything used for surfacing today, such as marbles, stones, wood, metal, etc. Choosing to laminate your countertop, cabinets, and wall area will result in a complete makeover.

Long-lasting Shine and Anti-bacterial Properties

The long-lasting sheen is one of the value propositions high-gloss laminates sheets have to offer. They keep shining the way they come packed, credit to their water and dirt resistant properties. Glossy laminates can also withstand high temperatures and moisture to keep their shine intact for years after installation. Moreover, their anti-bacterial properties keep bacteria and fungus away. Hygiene is the top priority for healthy cooking, and modern homeowners know it well. It makes us all count on hard cleaners or a surfacing material that does not encourage bacterial colonization. While the former is a permanent cost to the pocket, the latter needs a one-time investment. Glossy laminate is one such material that does not let bacteria settle and flourish even at narrow corners left unreached during cleaning. That is all because of the anti-bacterial properties of high gloss laminates.

Low Installation and Maintenance Cost

As is the case with marbles, granite, ceramics, and hardwood that take a great deal of labour and installation costs, high gloss laminates are by far the most affordable surfacing solution for kitchens. There is no need to bear high installation costs when choosing to go with this cost-effective surfacing material from the best laminate brand in India. Cleaning and maintenance are also no fuss. Hardly would you need anything more than just a piece of moist cloth and a mild cleaner that is your daily grocery to maintain the gloss.

Versatile Applications

Glossy laminates are versatile surfacing solutions that go equally well with horizontal and vertical surfaces in modern kitchens. Install them in cabinets, walls, flooring, countertop, or where other materials do not fit in. The best thing about laminates is that they can complement any interior style or home design. They do not set limitations to using them in kitchens only. You may design your drawing room, dining area, bedroom, and living room with them. Remember that they should be procured from the best laminate brand in India. Such an extensive application makes glossy laminates a perfect craft to transform the overall appearance of your kitchen. Given the reasons above, high gloss laminates have to be on your wish list when planning to remodel the heart of your home.

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Using 9 Donut Boxes Sydney Strategies like The Pros

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Transparency in donut gift boxes is a great way to grab customers’ attention. Your creations are displayed gracefully to promote your brand on the market. The best donut boxes are those with windows. The top of the box is cover with a thin transparent plastic film.

Round Donut gift boxes

Trendier is the innovative shape of wholesale donut bulk donut boxes. Designers have many options. One of the most well-known designs is round donut gift boxes. The separate lid is what they come up with. Design them is made from premium quality material. When it comes to donut packaging, round donut gift boxes are a great option. Therefore, they are to perfect package other bakery products, such as cookies, muffins, and donuts.

Metal Style Donut gift boxes

This new style is using a perfect addition to traditional wedding donut gift boxes. It has a silver metallic finish. It is elegant and luxurious. These donut boxes are also great for wedding favors. Each triangular-shaped container is designed to hold one serving of donuts. This makes it a great favor for each guest.

Minimalist Style

Although donut box suppliers have worked on many styles over the years, minimalism stands out. It is a trend that has had an impact on not only the retail industry but also online businesses. It’s worth considering if you run an online bakery. Therefore, your packaging should be simple and elegant. Minimalism means creating a perfect mix of colors, patterns, and graphics. Therefore, these donut gift boxes wholesale cheap are great for highlighting your brand.

Gift boxes with handles are easy to carry

Customers love practical, easy-to-use packaging. You can add additional functionality to your packaging by design donut boxes with built-in handles. The template includes the handles. Therefore, when the box is assembled, they pop out. This packaging makes it easy to transport your products and gives them an attractive display. To save money, bulk bakers buy donut gift boxes with handles.

Kraft Donut gift boxes       

Consumers have grown increasingly concerned about the environment as a result of increased awareness. Furthermore, we are led to a shift in packaging towards sustainability. Therefore, many manufacturers, including online bakeries, have begun using eco-friendly custom donut boxes to package products. Kraft material protects food items from being contaminated by toxic substances. It also acts as a barrier against heat, moisture, and other atmospheric changes. Therefore, eco-friendly donut gift boxes are a sign that your company cares about the environment.

Innovative Box Style Variations:

2020 will be a year full of new and innovative ideas. Businesses should not buy cheap donuts boxes but instead experiment with new designs. Although, online bakeries are no different. The designers think outside the box to impress customers. These tiny pull-out boxes are a wonderful addition to the donut box family. The shape of the oven is used to design the box, giving customers the impression that they will be receiving freshly baked donuts.

Attractively designed boxes can add value to your delicious creations. To make your brand stand out, you need to create different types of donuts.

All Christians who celebrate Christ’s birth are aware that Christmas is a wonderful day. You will be able to witness a unique holiday celebration regardless of your state. Giving gifts, family gatherings and delicious food add a special flavor to the holiday celebration. The Christmas traditions we follow bring us closer to our heritage, and they are passing on to future generations. You will feel connected and proud to be part of the Christmas tradition by sharing your gifts in these boxes. Each state in the USA has its way of celebrating Christmas, depending on the weather.

Arkansas is a place where everyone follows the trail lights of Christmas. In Connecticut, however, lantern tours are a popular activity that excites most people.

Christmas Customs

Furthermore, it is a great idea to decorate your home with Christmas lights and Christmas trees. The streets will be lit up with lights and snowfall. Because they know that people will use them to give away gifts, the brand owners use gable boxes. You can’t make your guests or children happy without desserts. You must ensure that cakes delivered in boxes arrive fresh at your home. So that customers can get the best custom food packaging, the bakery owners are efficient at working in the Christmas season.

Many people enjoy cooking at home. However, if you don’t have the time or skills to cook, there are many exciting deals from restaurants during Christmas. Also, you can make delicious pizza pastries and donuts for unexpected guests. They come in cookie boxes or macaron boxes as well as pizza boxes, pizza boxes, donut boxes, and pizza boxes. This ensures that fresh food is always available. This festive season is a great time to make gingerbread cookies. Special religious ceremonies are held in various states. People can also access special church services at any hour of the day. Therefore, people light candles and pray that their desires will be fulfilled.

Donut gifts:

The Christmas season sees an increase in demand for customized food-printed boxes and cardboard packaging boxes. Brand owners want to maximize this season and increase their sales. They need to ensure that the shipping boxes they use are made from durable and high-quality materials.

Many retailers start Christmas campaigns several months ahead of Christmas. This means that they pay more attention to packaging and business boxes. These boxes come in a variety of shapes, sizes, colors, and styles. Each country celebrates Christmas in its way.

For Holidays, there is no better place than home

It is amazing to see all the Christmas tree-adorned houses. A gathering with family and friends is also a must. Plus, Christmas products. Therefore, Santa clothing and other holiday items are display in the stores. This will get kids excited. Furthermore, restaurants create unique marketing strategies that offer winter menus, catering, and promotion of cookies, cakes, and pies. Christmas boxes are decorated with Santa themes. The peak holiday party bookings and sales of gift cards reach their peak and the brand owners anticipate making a substantial amount.

You thought you were organized enough for Christmas and the holiday season? You can order favor boxes to delight your friends if you are going to give unique gifts. A donut box can be used to exchange gifts and share the joy of the day. Therefore, you can fit nearly anything into the boxes, whether it’s food or other products. To make Christmas memorable, don’t forget to order chocolate boxes. They come in many sizes and colors.

 

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