Most industries prefer carbon steel forging to make forged products like mining equipment, gear blanks, machinery components, carburised parts and other high wear equipment. Carbon steel forged products have several advantages compared to products made from other alloys like copper, aluminium, stainless steel, titanium and alloy steel. Some of these include:
- Tighter Grain Structure
- Access to different metal grades
- Higher Product Efficiency
- Higher Adaptability
- Highly Economical
Let’s take a closer look at these benefits to understand why most industries prefer carbon steel forging.
Tighter Grain Structure
The tight grain structure of carbon steel forgings makes them mechanically stronger. The increased strength allows them to withstand high friction, among other effects. Carbon steel forgings do not require other alloys to increase the strength of final products. As such, the cost required to produce carbon steel forged products is comparatively less than other alloys.
Access to Different Metal Grades
The use of carbon steel for forging increases access to different metal grades, for carbon steel is available in four grades, each of which differs from the other in terms of hardness, strength and endurance. The availability of different metal grades makes it easier for industries to choose the grade/category that satisfies their requirements. Even though other alloys present different grades, they do not match the versatility of carbon steel.
Higher Product Efficiency
Carbon steel forging increases product efficiency incredibly. In addition to being forged in multiple sizes, carbon steel forged products can be made into different shapes. The increased flexibility of carbon steel makes it easier to forge into custom shaped components, including, but not limited to, forgings like blocks, discs, hubs and flanges. The increased strength of carbon steel also helps the final products to withstand heavy loads, stress and impact with ease.
Higher Adaptability
Forged components find their use in many applications, which can be challenging. These include power generators, oil rigs, pressure vessels and aircraft, etc. The high adaptability of carbon steel forged products allows them to withstand high pressures and resistance. This makes such components the preferred choice for these and similar applications.
Highly Economical
Carbon steel forging is an economical process compared to other alloys used for forging. For starters, carbon steel forging employs a cost-effective open-die process, utilising resources economically. The advent of advanced forging technologies and tools also helps improve the efficiency and accuracy of the end products. This, in turn, reduces the waste generated after the carbon steel forging process.
The high durability of carbon steel also ensures that components forged from the same can withstand wear and tear for more extended periods, thus reducing the need for frequent repairs or replacements. As a result, components forged from carbon steel are much cheaper than components forged from other alloys.
Carbon Steel Forgings Uses
Carbon steel forged products find their use in many high-stress and pressure applications. Some of the common uses for carbon steel forged products include:
- Mining equipment
- Piping equipment
- Bushings
- Oil rig equipment
- Machinery components
- Automobile components
- Railroad parts
- Shafts and gears
Evident enough, carbon steel forging has manifold advantages compared to other alloys. From being stronger and durable to more economical, carbon steel forgings are preferred by many industries today.
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